Oil Quenching Spring Steel Wire Rods Heat Treating Line
Oil quenching spring steel wire rods heat treating line
This production line consists of control section, mechanical transmission section and induction heating section. Transducer and motor constitute the AC speeder transmission system which is in charge of pressing, feeding, straightening, drawing and spinning wire. The core part of technical process control is the IGBT super-frequency induction heating power by PLC, so that the facility can reach high efficiency and high quality.
Control section includes:
TP277 Siemens touch screen, one set;
S7-314 Siemens PLC, one set;
High-precision infrared thermometer, three sets;
ABB ACS 510 Transducer, five sets;
On line detector, one set.
Transmission mechanism includes:
Accumulator, one set;
Pulling machine, three sets;
X-Y straightening stand, one set;
Cleaning machine, two sets;
Cooling system for quenching, one set;
Cooling system for tempering, one set;
Cutting off and sorting out system, one set
Induction heating section includes:
Induction heating power, four sets;
Capacitance case, four sets;
Sensor, four sets.
1. Our product, this line, runs automatically. It is stable, easy operation and low failure rate.
2. It adopts the most advanced IGBT induction heating power which is efficient and energy-saving.
3. This line can solve spring wire rods heat treating with diameter size scope of φ5-φ16mm without changing any configuration.
4. It take induction heating and thermal insulation techniques, which can prolong the time of tempering thermal insulation
5. The sensors, these are movable type. It can switch different sensors automatically according to the diameter of work pieces. It is easy to change porcelain tube. These lead to high efficiency.
6. The cooling pipe is a closed circuit and the body is made of stainless steel material.
7. It adopts the domestic advanced sets of mechanical device and PLC system control technology which can regulate and monitor online speed on the production line, tracking the temperature of quenching and tempering under high precision, and display this on screen.
8. It can ensure product pass rate. The perfect and reliable failure-monitoring ensure the safety and steady working.
This production line is used for refining spring steel wire rods. It can also be applied with the refining of heterotypic steel wire rods, stainless spring wire rods and metal threads, or the isothermal quenching, tempering and annealing of steel wire rods. The thread speed of this production line is 10-40m/min.
Welcome to get the high quality oil quenching spring steel wire rods heat treating line from us. We are one of the leading China manufacturers and suppliers of various manufacturing machines. Welcome to check the price list and the quotation with us.